碳化硼陶瓷/超高分子量聚乙烯复合装甲板抗12.7 mm穿甲弹侵彻过程中陶瓷的碎裂行为

Ceramic fragmentation behavior of B4C ceramic/ultra-high molecular weight polyethylene composite armor plate impacted by 12.7 mm armor piercing projectile

  • 摘要: 陶瓷/UHMWPE复合装甲板以其轻质高强的优异性能广泛应用于弹道防护领域,其通过陶瓷的破碎与背板的变形破坏耗散弹丸动能,其中陶瓷的破碎吸能是消耗动能的主要模式。因此,分析陶瓷的碎裂过程及损伤演化特性,对优化陶瓷复合装甲的防护性能具有重要意义。本文以碳化硼陶瓷(B4C)作为面板材料,超高分子量聚乙烯(Ultra-high molecular weight polyethylene,UHMWPE)层压板作为背板材料,通过真空袋膜压工艺制备B4C/UHMWPE复合装甲板。采用54式12.7 mm穿甲弹以弹速(488±10) m/s侵彻复合装甲板,研究复合装甲板的抗侵彻性能;基于X射线计算机断层扫描(X-ray computed tomography,CT)技术和断口形貌观察,分析复合装甲板的弹道侵彻响应机制及B4C陶瓷的破碎行为和特征参数。研究结果表明:B4C陶瓷的破碎区域呈现双圆台状;陶瓷的响应区域包括陶瓷板背面的超前破碎区、弹道侵彻后剩余的陶瓷板、弹丸正下方的碎片-完全粉化区;B4C陶瓷内的自由面锥角与复合装甲板的抗穿甲弹侵彻性能存在明显正相关性;B4C/UHMWPE复合装甲板的响应过程包括冲击波传播过程及诱导陶瓷内自由面生成、B4C陶瓷的破碎过程、UHMWPE层压板的压缩-剪切-拉伸的耦合过程。

     

    Abstract: The ceramic/ultra-high molecular weight polyethylene (UHMWPE) composite armor plate is widely used in the ballistic protection field because of its excellent performance of light weight and high strength. It dissipates the kinetic energy of the projectile through the breaking of the ceramic and the deformation of the back plate. The energy absorption of ceramic fragmentation is the main mode of dissipating kinetic energy of armor piercing projectile. Therefore, it is important to analyze the fracture process and damage evolution characteristics of ceramic to optimize the protective performance of ceramic composite armor. The B4C was used as panel material, and UHMWPE laminate was used as back plate material. B4C/UHMWPE composite armor plate was prepared by resin film infusion. The composite armor plate was impacted by 54-types 12.7 mm armor piercing projectile at the velocity of (488±10) m/s to study the anti-penetration performance. Based on X-ray computed tomography (CT) technology and fracture morphology observation, the ballistic response mechanism of composite armor plate was analyzed. Further, the fragmentation behavior and characteristic parameters of B4C ceramics were explored. The results show that the damage region of B4C ceramics presents a double cone shape. The response region of the ceramic includes the advanced fragmentation zone on the back face of the ceramic plate, the remaining ceramic plate after ballistic penetration, and the fragment-complete pulverization zone directly below the projectile. There is an obvious positive correlation between the free surface cone angle of B4C ceramics and the anti-penetration performance of composite armor plate. The response process of B4C/UHMWPE composite armor plate includes shock wave propagation process and the generation of free surface formation in ceramics, B4C ceramic fragmentation process, and the coupling process of compression, shear, and tension of UHMWPE laminate.

     

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